Mercurial > ~darius > hgwebdir.cgi > beermon
annotate beermon.py @ 5:8d471840b153
Support overshooting on heating/cooling.
author | darius |
---|---|
date | Sat, 29 Sep 2007 02:23:24 +0000 |
parents | 32a56dd33e42 |
children | 45d9895a5020 |
rev | line source |
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0 | 1 #!/usr/bin/env python |
2 | |
1 | 3 ############################################################################ |
4 # Monitor & control fermenter temperature | |
5 # v1.0 | |
6 # | |
5 | 7 # $Id: beermon.py,v 1.6 2007/09/29 02:23:24 darius Exp $ |
1 | 8 # |
9 # Depends on: Python 2.3 (I think) | |
10 # | |
11 ############################################################################ | |
12 # | |
13 # Copyright (C) 2007 Daniel O'Connor. All rights reserved. | |
14 # | |
15 # Redistribution and use in source and binary forms, with or without | |
16 # modification, are permitted provided that the following conditions | |
17 # are met: | |
18 # 1. Redistributions of source code must retain the above copyright | |
19 # notice, this list of conditions and the following disclaimer. | |
20 # 2. Redistributions in binary form must reproduce the above copyright | |
21 # notice, this list of conditions and the following disclaimer in the | |
22 # documentation and/or other materials provided with the distribution. | |
23 # | |
24 # THIS SOFTWARE IS PROVIDED BY AUTHOR AND CONTRIBUTORS ``AS IS'' AND | |
25 # ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE | |
26 # IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE | |
27 # ARE DISCLAIMED. IN NO EVENT SHALL AUTHOR OR CONTRIBUTORS BE LIABLE | |
28 # FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL | |
29 # DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS | |
30 # OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) | |
31 # HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT | |
32 # LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY | |
33 # OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF | |
34 # SUCH DAMAGE. | |
35 # | |
36 ############################################################################ | |
37 | |
38 | |
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39 import pexpect, re, threading, time, logging, sys, traceback |
0 | 40 from logging.handlers import RotatingFileHandler |
41 | |
42 class ROMReadError(Exception): | |
43 pass | |
44 | |
4 | 45 class ThreadDied(Exception): |
46 pass | |
47 | |
0 | 48 class Control(): |
49 targetTemp = 18 | |
4 | 50 hysteresis = 0.5 |
0 | 51 pollInterval = 30 |
4 | 52 staleDataTime = 30 |
0 | 53 |
1 | 54 def __init__(self, m, _log): |
0 | 55 self.m = m |
56 global log | |
1 | 57 log = _log |
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58 self.cv = threading.Condition() |
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59 self.cv.acquire() |
1 | 60 |
0 | 61 def doit(self): |
62 log.debug("target temperature - %3.2f" % (self.targetTemp)) | |
63 log.debug("fermenterId - %s" % (self.m.fermenterId)) | |
64 log.debug("fridgeId - %s" % (self.m.fridgeId)) | |
65 log.debug("ambientId - %s" % (self.m.ambientId)) | |
66 log.debug("minCoolOnTime - %d, minCoolOffTime - %d" % (self.m.minCoolOnTime, self.m.minCoolOffTime)) | |
67 log.debug("minHeatOnTime - %d, minHeatOffTime - %d" % (self.m.minHeatOnTime, self.m.minHeatOffTime)) | |
68 log.debug("pollInterval - %d" % (self.pollInterval)) | |
69 | |
70 log.debug("=== Starting ===") | |
71 log.debug("Fermenter Fridge Ambient State New State") | |
72 while True: | |
4 | 73 # Check if our monitor thread has died |
74 if (not self.m.isAlive()): | |
75 raise ThreadDied, "Monitor thread has died" | |
76 | |
77 # Check for stale data | |
78 if (self.m.lastUpdate[self.m.fermenterId] + self.staleDataTime < time.time()): | |
79 log.debug("Stale data") | |
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80 self.cv.wait(self.pollInterval) |
0 | 81 self.m.setState('idle') |
82 continue | |
83 | |
4 | 84 # Work out what state we should go into |
0 | 85 nextState = "-" |
5 | 86 # Temperature diff, -ve => too cold, +ve => too warm |
0 | 87 diff = self.m.temps[self.m.fermenterId] - self.targetTemp |
88 if (self.m.currState == 'idle'): | |
89 # If we're idle then only heat or cool if the temperate difference is out of the | |
4 | 90 # hysteresis band |
0 | 91 if (abs(diff) > self.hysteresis): |
92 if (diff < 0 and self.m.minHeatOffTime + self.m.lastHeatOff < time.time()): | |
93 nextState = 'heat' | |
94 elif (diff > 0 and self.m.minHeatOffTime + self.m.lastHeatOff < time.time()): | |
95 nextState = 'cool' | |
96 elif (self.m.currState == 'cool'): | |
5 | 97 # Work out if we should go idle (based on min on time & overshoot) |
98 if (diff + self.m.minCoolOvershoot < 0 and self.m.minCoolOnTime + self.m.lastCoolOn < time.time()): | |
0 | 99 nextState = 'idle' |
100 elif (self.m.currState == 'heat'): | |
4 | 101 # Ditto |
5 | 102 if (diff - self.m.minHeatOvershoot > 0 and self.m.minHeatOnTime + self.m.lastHeatOn < time.time()): |
0 | 103 nextState = 'idle' |
104 else: | |
4 | 105 # Not possible.. |
0 | 106 raise KeyError |
107 | |
108 log.debug("%3.2f %3.2f %3.2f %s %s" % | |
109 (self.m.temps[self.m.fermenterId], | |
110 self.m.temps[self.m.fridgeId], self.m.temps[self.m.ambientId], | |
111 self.m.currState, nextState)) | |
4 | 112 |
0 | 113 if (nextState != "-"): |
114 self.m.setState(nextState) | |
4 | 115 |
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116 self.cv.wait(self.pollInterval) |
0 | 117 |
118 | |
119 class MonitorDev(threading.Thread): | |
120 # Match a ROM ID (eg 00:11:22:33:44:55:66:77) | |
121 romre = re.compile('([0-9a-f]{2}:){7}[0-9a-f]{2}') | |
122 # Match the prompt | |
123 promptre = re.compile('> ') | |
124 | |
125 coolRelay = 7 | |
126 heatRelay = 6 | |
127 | |
128 fermenterId = '10:eb:48:21:01:08:00:df' | |
129 fridgeId = '10:a6:2a:c4:00:08:00:11' | |
130 ambientId = '10:97:1b:fe:00:08:00:d1' | |
131 | |
132 # minimum time the cooler must spend on/off | |
133 minCoolOnTime = 10 * 60 | |
134 minCoolOffTime = 10 * 60 | |
135 | |
136 # minimum time the heater must spend on/off | |
137 minHeatOnTime = 60 | |
138 minHeatOffTime = 60 | |
139 | |
5 | 140 # minimum to overshoot on heating/cooling |
141 minHeatOvershoot = 1 | |
142 minCoolOvershoot = 0 | |
143 | |
4 | 144 # Dictionary of sensor IDs & temperatures |
0 | 145 temps = {} |
4 | 146 # Dictionary of sensor IDs & epoch times |
147 lastUpdate = {} | |
0 | 148 |
4 | 149 # List of all device IDs |
150 devs = [] | |
151 # List of temperature sensor IDs | |
152 tempdevs = [] | |
153 | |
0 | 154 # Lock to gate access to the comms |
155 commsLock = None | |
156 | |
157 currState = 'idle' | |
158 | |
159 lastHeatOn = 0 | |
160 lastHeatOff = 0 | |
161 lastCoolOn = 0 | |
162 lastCoolOff = 0 | |
163 | |
164 def __init__(self): | |
165 threading.Thread.__init__(self) | |
166 self.commsLock = threading.Lock() | |
167 self.p = pexpect.spawn('/usr/bin/ssh', ['-xt', '-enone', '-i', '/home/darius/.ssh/id_wrt', 'root@wrt', '(echo logged in; microcom -D/dev/cua/1)']) | |
168 assert(self.p.expect('logged in') == 0) | |
169 self.p.timeout = 3 | |
170 self.setspeed() | |
171 self.devs = self.find1wire() | |
4 | 172 self.tempdevs = filter(self.istemp, self.devs) |
0 | 173 |
174 self.start() | |
175 | |
176 def setspeed(self): | |
177 self.commsLock.acquire() | |
178 self.p.send('~') | |
179 assert(self.p.expect('t - set terminal') == 0) | |
180 self.p.send('t') | |
181 assert(self.p.expect('p - set speed') == 0) | |
182 self.p.send('p') | |
183 assert(self.p.expect('f - 38400') == 0) | |
184 self.p.send('f') | |
185 assert(self.p.expect('done!') == 0) | |
186 self.commsLock.release() | |
187 | |
188 def find1wire(self): | |
189 self.commsLock.acquire() | |
190 self.p.sendline('') | |
191 assert(self.p.expect('> ') == 0) | |
192 self.p.sendline('sr') | |
193 # Echo | |
194 assert(self.p.expect('sr') == 0) | |
195 | |
196 # Send a new line which will give us a command prompt to stop on | |
197 # later. We could use read() but that would make the code a lot | |
198 # uglier | |
199 self.p.sendline('') | |
200 | |
201 devlist = [] | |
202 | |
203 # Loop until we get the command prompt (> ) collecting ROM IDs | |
204 while True: | |
205 idx = self.p.expect([self.romre, self.promptre]) | |
206 if (idx == 0): | |
207 # Matched a ROM | |
208 #print "Found ROM " + self.p.match.group() | |
209 devlist.append(self.p.match.group(0)) | |
210 elif (idx == 1): | |
211 # Matched prompt, exit | |
212 break | |
213 else: | |
214 # Unpossible! | |
215 self.commsLock.release() | |
216 raise SystemError() | |
217 | |
218 self.commsLock.release() | |
219 | |
220 return(devlist) | |
221 | |
222 def istemp(self, id): | |
223 [family, a, b, c, d, e, f, g] = id.split(':') | |
224 if (family == '10'): | |
225 return True | |
226 else: | |
227 return False | |
228 | |
229 def updateTemps(self): | |
4 | 230 for i in self.tempdevs: |
231 try: | |
232 self.temps[i] = float(self.readTemp(i)) | |
233 self.lastUpdate[i] = time.time() | |
234 except ROMReadError: | |
235 # Ignore this - just results in no update reflected by lastUpdate | |
236 pass | |
237 | |
0 | 238 return(self.temps) |
239 | |
240 def readTemp(self, id): | |
241 self.commsLock.acquire() | |
242 cmd = 'te ' + id | |
243 self.p.sendline(cmd) | |
244 # Echo | |
245 assert(self.p.expect(cmd) == 0) | |
246 # Eat EOL left from expect | |
247 self.p.readline() | |
248 | |
249 line = self.p.readline().strip() | |
250 self.commsLock.release() | |
251 # 'CRC mismatch' can mean that we picked the wrong ROM.. | |
252 if (re.match('CRC mismatch', line) != None): | |
253 raise ROMReadError | |
254 | |
255 return(line) | |
256 | |
257 def setState(self, state): | |
258 if (state == 'cool'): | |
259 relay = 1 << self.coolRelay | |
260 elif (state == 'heat'): | |
261 relay = 1 << self.heatRelay | |
262 elif (state == 'idle'): | |
263 relay = 0 | |
264 else: | |
265 raise(ValueError) | |
266 | |
267 if (state == self.currState): | |
268 return | |
269 | |
270 # Keep track of when we last turned off or on | |
271 if (state == 'cool'): | |
272 if (self.currState == 'heat'): | |
273 self.lastHeatOff = time.time() | |
274 self.lastCoolOn = time.time() | |
275 elif (state == 'heat'): | |
276 if (self.currState == 'cool'): | |
277 self.lastCoolOff = time.time() | |
278 self.lastHeatOn = time.time() | |
279 else: | |
280 if (self.currState == 'cool'): | |
281 self.lastCoolOff = time.time() | |
282 if (self.currState == 'heat'): | |
283 self.lastHeatOff = time.time() | |
284 | |
285 self.currState = state | |
286 | |
287 self.commsLock.acquire() | |
288 # Need the extra spaces cause the parser in the micro is busted | |
289 cmd = 'out c %02x' % relay | |
290 self.p.sendline(cmd) | |
291 # Echo | |
292 assert(self.p.expect(cmd) == 0) | |
293 self.commsLock.release() | |
294 | |
295 def polltemps(self, temps): | |
296 while True: | |
297 for d in temps: | |
298 #print d | |
299 t = gettemp(p, d) | |
300 print "%s -> %s" % (d, t) | |
301 print | |
302 | |
303 def run(self): | |
304 while True: | |
305 self.updateTemps() | |
306 | |
1 | 307 def initLog(): |
308 # Init our logging | |
309 log = logging.getLogger("monitor") | |
310 | |
311 # Default to warts and all logging | |
312 log.setLevel(logging.DEBUG) | |
313 | |
314 # Log to this file | |
315 logfile = logging.handlers.RotatingFileHandler(filename = "/tmp/beermon.log", | |
316 maxBytes = 1000000, backupCount = 3) | |
317 | |
318 # And stderr | |
319 logstderr = logging.StreamHandler() | |
320 | |
321 # Format it nicely | |
322 formatter = logging.Formatter(fmt = "%(asctime)s: %(message)s", datefmt = "%Y/%m/%d %H:%M:%S") | |
323 | |
324 # Glue it all together | |
325 logfile.setFormatter(formatter) | |
326 logstderr.setFormatter(formatter) | |
327 log.addHandler(logfile) | |
328 log.addHandler(logstderr) | |
329 return(log) | |
330 | |
0 | 331 def main(): |
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332 import beermon |
1 | 333 |
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334 global log |
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335 log = initLog() |
1 | 336 |
337 log.debug("=== Initing ===") | |
5 | 338 log.debug("$Id: beermon.py,v 1.6 2007/09/29 02:23:24 darius Exp $") |
0 | 339 |
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340 m = None |
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341 exitCode = 0 |
0 | 342 try: |
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343 m = beermon.MonitorDev() |
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344 |
1 | 345 c = beermon.Control(m, log) |
0 | 346 # Wait for the first temperature readings to come through, saves |
347 # getting an 'invalid data' message | |
348 time.sleep(3) | |
349 c.doit() | |
350 log.debug("doit exited") | |
351 | |
352 except KeyboardInterrupt: | |
353 log.debug("Exiting due to keyboard interrupt") | |
1 | 354 |
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355 except Exception, e: |
3 | 356 log.debug("Something went wrong, details below:") |
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357 log.debug(e) |
3 | 358 log.debug(reduce(lambda x, y: x + y, traceback.format_exception( |
359 sys.exc_type, sys.exc_value, sys.exc_traceback))) | |
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360 exitCode = 1 |
0 | 361 |
362 finally: | |
363 # Make sure we try and turn it off if something goes wrong | |
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364 if (m != None): |
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365 m.setState('idle') |
0 | 366 |
1 | 367 sys.exit(exitCode) |
0 | 368 |
369 if __name__ == "__main__": | |
370 main() |