annotate beermon.py @ 4:32a56dd33e42

- Reduce hystersis down to 0.5C - Properly track stale data (hopefully anyway :) - Check if the monitor thread has died (ie unexpected exception) - Re-work some variable names to be clearer (& add comments)
author darius
date Fri, 28 Sep 2007 13:05:11 +0000
parents 1af7c85d5a0e
children 8d471840b153
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1 #!/usr/bin/env python
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2
1
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3 ############################################################################
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4 # Monitor & control fermenter temperature
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5 # v1.0
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6 #
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7 # $Id: beermon.py,v 1.5 2007/09/28 13:05:11 darius Exp $
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8 #
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9 # Depends on: Python 2.3 (I think)
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10 #
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11 ############################################################################
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12 #
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13 # Copyright (C) 2007 Daniel O'Connor. All rights reserved.
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14 #
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15 # Redistribution and use in source and binary forms, with or without
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16 # modification, are permitted provided that the following conditions
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17 # are met:
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18 # 1. Redistributions of source code must retain the above copyright
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19 # notice, this list of conditions and the following disclaimer.
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20 # 2. Redistributions in binary form must reproduce the above copyright
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21 # notice, this list of conditions and the following disclaimer in the
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22 # documentation and/or other materials provided with the distribution.
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23 #
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24 # THIS SOFTWARE IS PROVIDED BY AUTHOR AND CONTRIBUTORS ``AS IS'' AND
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25 # ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE
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26 # IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
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27 # ARE DISCLAIMED. IN NO EVENT SHALL AUTHOR OR CONTRIBUTORS BE LIABLE
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28 # FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL
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29 # DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS
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30 # OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION)
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31 # HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT
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32 # LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY
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33 # OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF
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34 # SUCH DAMAGE.
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35 #
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36 ############################################################################
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37
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38
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39 import pexpect, re, threading, time, logging, sys, traceback
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40 from logging.handlers import RotatingFileHandler
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41
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42 class ROMReadError(Exception):
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43 pass
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44
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45 class ThreadDied(Exception):
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46 pass
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47
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48 class Control():
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49 targetTemp = 18
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50 hysteresis = 0.5
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51 pollInterval = 30
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52 staleDataTime = 30
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53
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54 def __init__(self, m, _log):
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55 self.m = m
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56 global log
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57 log = _log
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58 self.cv = threading.Condition()
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59 self.cv.acquire()
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60
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61 def doit(self):
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62 log.debug("target temperature - %3.2f" % (self.targetTemp))
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63 log.debug("fermenterId - %s" % (self.m.fermenterId))
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64 log.debug("fridgeId - %s" % (self.m.fridgeId))
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65 log.debug("ambientId - %s" % (self.m.ambientId))
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66 log.debug("minCoolOnTime - %d, minCoolOffTime - %d" % (self.m.minCoolOnTime, self.m.minCoolOffTime))
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67 log.debug("minHeatOnTime - %d, minHeatOffTime - %d" % (self.m.minHeatOnTime, self.m.minHeatOffTime))
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68 log.debug("pollInterval - %d" % (self.pollInterval))
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69
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70 log.debug("=== Starting ===")
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71 log.debug("Fermenter Fridge Ambient State New State")
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72 while True:
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73 # Check if our monitor thread has died
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74 if (not self.m.isAlive()):
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75 raise ThreadDied, "Monitor thread has died"
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76
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77 # Check for stale data
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78 if (self.m.lastUpdate[self.m.fermenterId] + self.staleDataTime < time.time()):
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79 log.debug("Stale data")
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80 self.cv.wait(self.pollInterval)
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81 self.m.setState('idle')
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82 continue
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83
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84 # Work out what state we should go into
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85 nextState = "-"
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86 diff = self.m.temps[self.m.fermenterId] - self.targetTemp
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87 if (self.m.currState == 'idle'):
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88 # If we're idle then only heat or cool if the temperate difference is out of the
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89 # hysteresis band
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90 if (abs(diff) > self.hysteresis):
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91 if (diff < 0 and self.m.minHeatOffTime + self.m.lastHeatOff < time.time()):
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92 nextState = 'heat'
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93 elif (diff > 0 and self.m.minHeatOffTime + self.m.lastHeatOff < time.time()):
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94 nextState = 'cool'
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95 elif (self.m.currState == 'cool'):
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96 # Go idle as soon as we can, there will be overshoot anyway
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97 if (diff < 0 and self.m.minCoolOnTime + self.m.lastCoolOn < time.time()):
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98 nextState = 'idle'
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99 elif (self.m.currState == 'heat'):
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100 # Ditto
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101 if (diff > 0 and self.m.minHeatOnTime + self.m.lastHeatOn < time.time()):
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102 nextState = 'idle'
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103 else:
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104 # Not possible..
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105 raise KeyError
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106
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107 log.debug("%3.2f %3.2f %3.2f %s %s" %
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108 (self.m.temps[self.m.fermenterId],
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109 self.m.temps[self.m.fridgeId], self.m.temps[self.m.ambientId],
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110 self.m.currState, nextState))
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111
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112 if (nextState != "-"):
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113 self.m.setState(nextState)
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114
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115 self.cv.wait(self.pollInterval)
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116
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117
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118 class MonitorDev(threading.Thread):
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119 # Match a ROM ID (eg 00:11:22:33:44:55:66:77)
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120 romre = re.compile('([0-9a-f]{2}:){7}[0-9a-f]{2}')
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121 # Match the prompt
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122 promptre = re.compile('> ')
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123
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124 coolRelay = 7
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125 heatRelay = 6
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126
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127 fermenterId = '10:eb:48:21:01:08:00:df'
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128 fridgeId = '10:a6:2a:c4:00:08:00:11'
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129 ambientId = '10:97:1b:fe:00:08:00:d1'
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130
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131 # minimum time the cooler must spend on/off
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132 minCoolOnTime = 10 * 60
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133 minCoolOffTime = 10 * 60
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134
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135 # minimum time the heater must spend on/off
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136 minHeatOnTime = 60
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137 minHeatOffTime = 60
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138
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139 # Dictionary of sensor IDs & temperatures
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140 temps = {}
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141 # Dictionary of sensor IDs & epoch times
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142 lastUpdate = {}
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143
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144 # List of all device IDs
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145 devs = []
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146 # List of temperature sensor IDs
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147 tempdevs = []
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148
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149 # Lock to gate access to the comms
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150 commsLock = None
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151
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152 currState = 'idle'
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153
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154 lastHeatOn = 0
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155 lastHeatOff = 0
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156 lastCoolOn = 0
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157 lastCoolOff = 0
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158
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159 def __init__(self):
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160 threading.Thread.__init__(self)
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161 self.commsLock = threading.Lock()
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162 self.p = pexpect.spawn('/usr/bin/ssh', ['-xt', '-enone', '-i', '/home/darius/.ssh/id_wrt', 'root@wrt', '(echo logged in; microcom -D/dev/cua/1)'])
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163 assert(self.p.expect('logged in') == 0)
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164 self.p.timeout = 3
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165 self.setspeed()
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166 self.devs = self.find1wire()
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167 self.tempdevs = filter(self.istemp, self.devs)
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168
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169 self.start()
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170
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171 def setspeed(self):
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172 self.commsLock.acquire()
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173 self.p.send('~')
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174 assert(self.p.expect('t - set terminal') == 0)
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175 self.p.send('t')
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176 assert(self.p.expect('p - set speed') == 0)
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177 self.p.send('p')
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178 assert(self.p.expect('f - 38400') == 0)
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179 self.p.send('f')
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180 assert(self.p.expect('done!') == 0)
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181 self.commsLock.release()
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182
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183 def find1wire(self):
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184 self.commsLock.acquire()
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185 self.p.sendline('')
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186 assert(self.p.expect('> ') == 0)
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187 self.p.sendline('sr')
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188 # Echo
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189 assert(self.p.expect('sr') == 0)
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190
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191 # Send a new line which will give us a command prompt to stop on
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192 # later. We could use read() but that would make the code a lot
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193 # uglier
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194 self.p.sendline('')
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195
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196 devlist = []
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197
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198 # Loop until we get the command prompt (> ) collecting ROM IDs
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199 while True:
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200 idx = self.p.expect([self.romre, self.promptre])
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201 if (idx == 0):
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202 # Matched a ROM
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203 #print "Found ROM " + self.p.match.group()
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204 devlist.append(self.p.match.group(0))
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205 elif (idx == 1):
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206 # Matched prompt, exit
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207 break
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208 else:
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209 # Unpossible!
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210 self.commsLock.release()
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211 raise SystemError()
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212
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213 self.commsLock.release()
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214
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215 return(devlist)
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216
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217 def istemp(self, id):
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218 [family, a, b, c, d, e, f, g] = id.split(':')
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219 if (family == '10'):
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220 return True
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221 else:
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222 return False
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223
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224 def updateTemps(self):
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225 for i in self.tempdevs:
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226 try:
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227 self.temps[i] = float(self.readTemp(i))
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228 self.lastUpdate[i] = time.time()
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229 except ROMReadError:
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230 # Ignore this - just results in no update reflected by lastUpdate
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231 pass
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232
0
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233 return(self.temps)
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234
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235 def readTemp(self, id):
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236 self.commsLock.acquire()
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237 cmd = 'te ' + id
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238 self.p.sendline(cmd)
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239 # Echo
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240 assert(self.p.expect(cmd) == 0)
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241 # Eat EOL left from expect
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242 self.p.readline()
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243
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244 line = self.p.readline().strip()
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245 self.commsLock.release()
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246 # 'CRC mismatch' can mean that we picked the wrong ROM..
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247 if (re.match('CRC mismatch', line) != None):
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248 raise ROMReadError
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249
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250 return(line)
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251
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252 def setState(self, state):
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253 if (state == 'cool'):
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254 relay = 1 << self.coolRelay
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255 elif (state == 'heat'):
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256 relay = 1 << self.heatRelay
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257 elif (state == 'idle'):
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258 relay = 0
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259 else:
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260 raise(ValueError)
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261
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262 if (state == self.currState):
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263 return
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264
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265 # Keep track of when we last turned off or on
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266 if (state == 'cool'):
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267 if (self.currState == 'heat'):
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268 self.lastHeatOff = time.time()
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269 self.lastCoolOn = time.time()
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270 elif (state == 'heat'):
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271 if (self.currState == 'cool'):
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272 self.lastCoolOff = time.time()
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273 self.lastHeatOn = time.time()
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274 else:
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275 if (self.currState == 'cool'):
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276 self.lastCoolOff = time.time()
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277 if (self.currState == 'heat'):
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278 self.lastHeatOff = time.time()
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279
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280 self.currState = state
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281
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282 self.commsLock.acquire()
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283 # Need the extra spaces cause the parser in the micro is busted
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284 cmd = 'out c %02x' % relay
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285 self.p.sendline(cmd)
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286 # Echo
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287 assert(self.p.expect(cmd) == 0)
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288 self.commsLock.release()
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289
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290 def polltemps(self, temps):
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291 while True:
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292 for d in temps:
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293 #print d
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294 t = gettemp(p, d)
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295 print "%s -> %s" % (d, t)
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296 print
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297
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298 def run(self):
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299 while True:
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300 self.updateTemps()
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301
1
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302 def initLog():
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303 # Init our logging
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304 log = logging.getLogger("monitor")
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305
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306 # Default to warts and all logging
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307 log.setLevel(logging.DEBUG)
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308
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309 # Log to this file
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310 logfile = logging.handlers.RotatingFileHandler(filename = "/tmp/beermon.log",
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311 maxBytes = 1000000, backupCount = 3)
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312
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313 # And stderr
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314 logstderr = logging.StreamHandler()
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315
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316 # Format it nicely
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317 formatter = logging.Formatter(fmt = "%(asctime)s: %(message)s", datefmt = "%Y/%m/%d %H:%M:%S")
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318
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diff changeset
319 # Glue it all together
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320 logfile.setFormatter(formatter)
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321 logstderr.setFormatter(formatter)
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322 log.addHandler(logfile)
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323 log.addHandler(logstderr)
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324 return(log)
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325
0
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326 def main():
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diff changeset
327 import beermon
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328
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329 global log
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330 log = initLog()
1
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331
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332 log.debug("=== Initing ===")
4
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333 log.debug("$Id: beermon.py,v 1.5 2007/09/28 13:05:11 darius Exp $")
0
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334
2
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diff changeset
335 m = None
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336 exitCode = 0
0
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337 try:
2
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338 m = beermon.MonitorDev()
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339
1
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340 c = beermon.Control(m, log)
0
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341 # Wait for the first temperature readings to come through, saves
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342 # getting an 'invalid data' message
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343 time.sleep(3)
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344 c.doit()
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345 log.debug("doit exited")
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346
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347 except KeyboardInterrupt:
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348 log.debug("Exiting due to keyboard interrupt")
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349
2
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diff changeset
350 except Exception, e:
3
1af7c85d5a0e Log backtrace on unexpected exception.
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diff changeset
351 log.debug("Something went wrong, details below:")
2
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diff changeset
352 log.debug(e)
3
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353 log.debug(reduce(lambda x, y: x + y, traceback.format_exception(
1af7c85d5a0e Log backtrace on unexpected exception.
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diff changeset
354 sys.exc_type, sys.exc_value, sys.exc_traceback)))
2
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diff changeset
355 exitCode = 1
0
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356
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357 finally:
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358 # Make sure we try and turn it off if something goes wrong
2
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diff changeset
359 if (m != None):
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diff changeset
360 m.setState('idle')
0
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361
1
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362 sys.exit(exitCode)
0
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363
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364 if __name__ == "__main__":
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365 main()